公司產品
PLC控制式超聲波清洗機 供出口ultrasonic cleaner
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型號：LSA-E84單槽超聲波清洗機 使用說明書 型號：LSA-E84單槽式超聲波清洗機 一、設備概述 LSA-E84單槽式超聲波清洗機，清洗的原理是：超聲波發(fā)生器將工頻電能轉變成28KHz的高頻電信號，通過高頻電纜輸送到超聲波換能器上，換能器被加上高頻電壓后，產生強有力的超聲振動，在液體中迅速傳播，作用于超聲波清洗槽內液體介質中，產生每秒2.8萬次的振動，從而將工件附著的污垢震落，達到清洗目的。 該設備由PLC觸摸屏集成控制，具有清洗漂洗功能，定時，液位保護，障礙報警等功能。 二、設備外型  三、設備參數 1. 清洗機內徑： 1500*500*1000mm 2. 外形尺寸: 1800*800*1300mm 3.排液形式： 手動啟閉，2吋排水閥 4.超聲功率: 6000W 5.超聲頻率： 28K 6.加熱功率: 10kw 7.管道口徑： 2吋 8.鼓泡風機功率: 750w 9.材質： 不銹鋼304 2B 10.超聲輸入電壓: AC380V 50Hz 11.加熱輸入電壓: AC380V 50Hz 四、操作指南 1.首先在超聲槽體內放水，一般離槽沿30cm（或根據客戶自身需要），設備內部安裝有液位探測器，無水或水位低于該探測器，紅燈亮起訊響報警15秒。 2.打開設備總電源，在機器左側。 3.如緊急停止按鈕在拍下狀態(tài)，則拔起。 然后選擇下方的自動或手動工作開關。 4.在參數設定畫面根據實際情況進行設定，以下介紹自動工作設定。  ①點擊功率設定1，框內輸入數值，即超聲功率，最大值為3000w。 ②點擊功率設定2，框內輸入數值，即超聲功率，最大值為3000w ③點擊溫度設定按鈕，在框內輸入數值，即加熱溫度。 ④點擊超聲時間設定，框內輸入數值，單位是秒。 ⑤點擊鼓泡時間設定，框內輸入數值，單位是秒。 ⑥點擊工作次數設定，超聲波清洗工作一次，鼓泡漂洗工作一次，兩項加起為一個單位。 所有設定完畢后，點擊工作畫面。 按啟動按鈕后，設備進入自動工作狀態(tài)。到達指定的工作時間，訊響發(fā)出嘀嘀聲，黃燈亮起15秒提醒。 5.在參數設定畫面根據實際情況進行設定，以下介紹手動工作設定。 將開關撥到手動狀態(tài)。 ①點擊功率設定1，框內輸入數值，即超聲功率，最大值為3000w。 ②點擊功率設定2，框內輸入數值，即超聲功率，最大值為3000w ③點擊溫度設定按鈕，在框內輸入數值，即加熱溫度。 ④點擊超聲時間設定，框內輸入數值，單位是秒。 ⑤點擊鼓泡時間設定，框內輸入數值，單位是秒。 ⑥點擊工作次數設定，超聲波清洗工作一次，鼓泡漂洗工作一次，兩項加起為一個單位。 所有設定完畢后，點擊工作畫面。 根據客戶要求，可按超聲1，超聲2，設備進入手動工作狀態(tài)。待超聲到達指定的工作時間，訊響發(fā)出嘀嘀聲，黃燈亮起15秒提醒。再按手動鼓泡，此時鼓泡漂洗開啟，待鼓泡程序到達設定時間后，訊響發(fā)出嘀嘀聲，黃燈亮起15秒提醒。 注意：超聲和鼓泡按鍵不要同時按下。 五、性能特點 1. 操作面板PLC觸摸品顯示操作，功能全面，操作簡便。 2.自動控制操作過程，整套系統實現超聲清洗，鼓泡漂洗，加熱，定時自動完成運行，各工藝時間可調。 2.整體設備充分考慮人體工程學，保證操作者安全、舒適。 3.超聲波強度大，超聲波密度高，該超聲驅動形式適于清洗油污、石蠟等難以清洗的產品，在機械行業(yè)得到廣泛應用。 4.超聲波控制器采用獨特的掃頻驅動電路，徹底消除清洗盲區(qū)，不會出現信號干擾，以及頻率不諧振現象。 5.具有軟啟動及停機功能，延長電器使用壽命。 6.設計了過壓、過溫、過流保護線路，安全可靠有保障。 7.清洗時液體內產生的氣泡非常均勻，工件的清洗效果也將非常均勻一致。 8. 管路鋪設整齊、美觀，閥門等部件便于維修、更換。 9. 設備安裝了液位報警探測器，在無水或水位低于加熱管時自動報警。 10.該設備在右側安裝有緊急停止按鈕，遇有情況可迅速按下，停止一切操作程序。 Model：LSA-E84 Ultrasonic Cleaning Machine operation instructions Model: LSA-E84 ultrasonic cleaner Ⅰ.Equipment Overview The principle of cleaning for LSA-E84 ultrasonic cleaner: The ultrasonic generator converts the power frequency electric energy to high frequency electric signal of 25KHz, and transmit it to the ultrasonic transducer by high frequency cable. After applied with high frequency voltage, the transducer generates powerful ultrasonic vibration, which broadcasts quickly in the fluid, and acts on the liquid medium of the ultrasonic rinse tank, and generates the vibration of 25 thousand times/second, to shake off the dirt attached on the work piece and device, to achieve the cleaning purpose. The device is controlled by PLC touch screen integrated. The device has multiple functions like wash and rinse, timing, liquid level protection, obstruction alarm and so on. Ⅱ. Machine Shape Ⅲ.Equipment Parameter 1. Inside-diameter of the machine: 1500*500*1000mm 2. Boundary dimension: 1800*800*1300mm 3. Drainage form: On or off manually, 2 inches drain valve 4. Ultrasonic power: 6000W 5. Ultrasonic frequency: 28K 6. Heating power: 10kw 7. Caliber of pipeline: 2 inches 8. Bubbling fan power: 750w 9. Material: stainless steel 304 2B 10. Ultrasonic input voltage: AC380V 50Hz 11. Heating input voltage: AC380V 50Hz Ⅳ. Operation Instruction Step one: add water into the Ultrasonic tank, usually 30 cm far from the edge (or adjust by demand).There’s a level measurement probe installed on the equipment. If there’s no water in the tank or the water level is lower than the level measurement probe, the red light will light up along with the alarm for 15 seconds. Step two: open the main power which is on the left of the equipment. Step three: pull up the emergency stop button, and then choose the switch of working automatically or manually below. Step four: according to actual condition to set the parameter settings screen, below is the introduction of automatic work setting. ①Click on ‘power setting 1’, enter the numerical value which is ultrasonic power. The maximum is 3000 w. ②Click on ‘power setting 2’, enter the numerical value which is ultrasonic power. The maximum is 3000 w. ③Click on ‘temperature setting’, enter the numerical value which is the temperature for heating. ④Click on ‘ultrasonic time setting’, enter the numerical value. The unit is second. ⑤Click on ‘bubble time setting’, enter the numerical value. The unit is second. ⑥Click on ‘work frequency setting’, if the numerical value is one, then the ultrasonic cleaning will work one time and bubble rinse will work one time. After done all the settings, click on ‘working menu’. After press the start button, the machine will start to work. The yellow light will light up along with the alarm for 15 seconds means the machine has finished the cleaning. Step five: according to different demand to set the parameter screen. Below is the introduction of manual work setting ①Click on ‘power setting 1’, enter the numerical value which is ultrasonic power. The maximum is 3000 w. ②Click on ‘power setting 2’, enter the numerical value which is ultrasonic power. The maximum is 3000 w. ③Click on ‘temperature setting’, enter the numerical value which is the temperature for heating. ④Click on ‘ultrasonic time setting’, enter the numerical value. The unit is second. ⑤Click on ‘bubble time setting’, enter the numerical value. The unit is second. ⑥Click on ‘work frequency setting’, if the numerical value is one, then the ultrasonic cleaning will work one time and bubble rinse will work one time. After done all the settings, click on ‘working menu’. Click on ‘ultrasonic 1’ and ‘ultrasonic 2’ according to the actual demand. And then the machine will start to work. The yellow light will light up along with the alarm for 15 seconds means finished. Click on ‘bubble’ and bubble rinse will start to work, after the cleaning is finished, the yellow light will light up along with the alarm for 15 seconds. Warning: Do not press ‘ultrasonic’ button and ‘bubble’ button in the same time. Ⅴ. Performance features 1. There is PLC touch screen on the operation panel, and with the multiple and adjustable functions, more humanized and easy operation. 2. The operation process can be automatically controlled. The complete system includes ultrasonic cleaning, bubble rinse, heating and timing. Timing of all the above functions can be adjusted by demand. 2. The equipment takes fully consideration of the human body engineering. It ensure the safety and comfort of all the operators. 3. Large ultrasonic intensity and ultrasonic density; the ultrasonic driving form is applicable to cleaning of difficult cleaned products such as greasy dirt and paraffins, which is widely utilized in machinery industry. 4. The ultrasonic controller adopts unique frequency sweep driving circuit, all the blind spots can be eliminated. There will be no signal disturbing or different frequency in resonance phenomenon. 5. The equipment has functions of soft start and stop, which prolong the workinglife. 6. It is designed with overvoltage, over-temperature and over-current protection circuit, safe and reliable. 7. The bubbles generated in the liquid during cleaning are very uniform, and the cleaning effectiveness of the work pieces will be uniform. 8. The pipes installed inside of the equipment are tidy and orderly. Parts like valve are convenient to be maintained or changed. 9. The equipment installed with liquid level alarm, in the condition of no water or the water level is lower than the standard, the alarm will be triggered while heating the pipes. 10. An emergency stop button was installed on the right of the equipment. Press the button quickly to stop the machine if there’s any emergency situation. |
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